DC-DC Converter Modules
High-density isolated brick converters featuring wide input ranges, fixed switching frequencies, and zero opto-isolator designs for long-term platform reliability.
Mil-COTS RailQor® Industrial Telecom
High-Efficiency Power Converter & Filter Modules
Industry-leading DC-DC converters, AC-DC power modules, and EMI line filters engineered for harsh military, aerospace, railway, industrial, and medical environments.
Product Portfolio
High-Reliability Power Module Categories
SynQor pioneers synchronous rectification technology to deliver maximum power density, ultra-high conversion efficiency up to 96%, and superior thermal performance in sealed and conduction-cooled baseplates.
AC-DC Converter Modules
Isolated 3-phase and single-phase active Power Factor Correction (PFC) modules designed to withstand demanding transient limits and supply clean DC power buses.
AeroQor® 400Hz Medical 2×MOPP Active PFC
EMI Filter Modules
Compact half-brick and full-brick filter modules providing transient suppression and differential/common-mode attenuation to ensure end-system compliance.
MIL-STD-461 MIL-STD-1275 RTCA DO-160
Technical Overview
Power Module Parameter Specifications
Comprehensive parameter envelope across SynQor module families engineered for international OEM defense and industrial programs.
| Module Series | Input Voltage Range | Output Power / Voltage | Peak Efficiency | Target Qualification Standards |
|---|---|---|---|---|
| MilQor® / Mil-COTS | 9 Vdc – 425 Vdc continuous | Up to 600W (1.0V – 60Vdc) | Up to 95% | MIL-STD-704, MIL-STD-461, MIL-STD-1275, MIL-STD-810G |
| RailQor® Transportation | 12 Vdc – 110 Vdc nominal | 50W – 500W isolated outputs | Up to 96% | EN 50155, EN 50121-3-2, RIA 12, Class S2 hold-up |
| AeroQor® Airborne AC-DC | 85 – 264 Vrms / 3-Phase 115Vrms | 325W – 1500W PFC front-ends | Up to 94% | RTCA DO-160G, Airbus ABD0100, Boeing 787B3-0147 |
| Medical Grade Modules | 85 – 264 Vrms AC input | Up to 500W isolated DC | Up to 93% | EN 60601-1, IEC 60601-1-2 4th Ed., 2×MOPP reinforced isolation |
| MCOTS EMI Filters | 0 – 500 Vdc continuous input | Up to 30A pass-through current | >99% pass-through | MIL-STD-461 (C-F), MIL-STD-1275 (A-D), DEF-STAN 61-5 |
Engineering Excellence
Key System Integration Benefits
Built with proprietary topology innovations that lower heat generation and eliminate single-point failure modes in demanding operational environments.
Synchronous Rectification
Replaces traditional lossy Schottky diodes with actively driven MOSFETs, dramatically decreasing internal conduction losses and extending module operational lifespan under sealed conditions.
Baseplate Conduction Cooling
Rugged potted metal encasements allow direct thermal conduction to cold plates or heatsinks, enabling continuous full-power performance without noisy or maintenance-prone fans.
No Opto-Isolators
Uses magnetic feedback loops instead of optical isolators, avoiding degradation over time under high-temperature cycles or ionizing radiation exposure.
Manufacturing & Trust
U.S. Engineering Integrity & Quality Control
SynQor retains total control over the manufacturing supply chain, ensuring every high-reliability power module delivers consistent electrical parameters over multi-decade deployments.
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AS9100 & ISO-9001 Certified: Fully compliant facility in Salem, New Hampshire, USA with complete batch-level component traceability.
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In-House Qualification: 100% burn-in, ESS thermal cycling, and electrical screening performed prior to dispatch.
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Obsolescence Management: Long product lifecycles protected by form-fit-function replacement strategies for defense and transit programs.
Technical FAQ
Frequently Asked Questions for Power Engineers
SynQor power modules utilize proprietary synchronous-rectification technology with a two-stage topology to achieve efficiencies up to 96%. Designed and manufactured in an AS9100/ISO-9001 certified facility in the USA, they provide ruggedized baseplate encapsulation, exceptional thermal management, and full compliance with standard military surge and EMI specs (MIL-STD-704, MIL-STD-461, MIL-STD-1275, MIL-STD-810G).
Yes. Due to their ultra-high operating efficiency and minimal power dissipation, SynQor modules are designed for conduction-cooled baseplates or sealed enclosures, operating reliably from -40°C to +100°C baseplate temperatures without requiring external forced air.
SynQor EMI filters are designed and pre-characterized specifically to work with SynQor DC-DC and AC-DC converter modules. Combining them ensures system-level compliance with demanding conducted emission and surge immunity standards such as MIL-STD-461, MIL-STD-1275, RTCA DO-160G, and EN 50121-3-2.
Require Custom Specifications or Engineering Review?
Consult directly with our power system application engineers to evaluate derating calculations, thermal options, and EMI filter pairing for your project design.