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Application Notes

Authoritative technical guides, compliance specifications, and thermal integration strategies engineered by SynQor power design experts.

Engineering Resources

Design-In Technical Guidance

SynQor provides detailed technical documentation to assist system designers in qualifying high-efficiency DC-DC converters, AC-DC power supplies, EMI filters, and custom power units across defense, aerospace, rail, and heavy industrial environments.

Showing 12 Technical Application Notes
Verified by SynQor Application Engineering Team (Salem, NH, USA)
VPX & Military

VPX 28V Power Supply Features & System Integration

Detailed analysis of 28V VPX VITA 62 power supplies. Covers power topology, internal switching control, high-efficiency synchronous rectification, and full compliance with MIL-STD-461F, MIL-STD-704 (A-F), and MIL-STD-1275D/E transient standards.

VITA 62 MIL-STD-461F MIL-STD-704 MIL-STD-1275
Module Paralleling

Paralleling Capability & N+1 Redundancy Methods

Explores droop-share, active current-share, and passive paralleling methodologies across SynQor power converter lines. Includes a master product matrix detailing internal current-sharing support and external ORing diode circuit recommendations.

Current Sharing N+1 Redundancy Active Share ORing FETs
Transient Protection

100V Input Transient Protection Architecture

Comprehensive technical review of SynQor's input surge protection circuitry. Explains input voltage rating differences across Mil-COTS, Industrial, and Transportation families under severe surge conditions, line spikes, and load dump events.

100V Surge Surge Suppression Mil-COTS Reverse Voltage
Capacitive Load

Start-Up Dynamics Into High Capacitive Loads

Technical guidance on converter start-up behavior when powering heavy capacitive loads exceeding standard datasheet parameters. Details soft-start timing adjustments, current limit behavior, and latching vs. auto-recovery modes.

Soft-Start Inrush Control Output Capacitance Current Limit
Testing Protocols

Guidelines for Lab Testing Isolated DC-DC Converters

Standard operating procedures for laboratory evaluation of DC-DC modules. Covers precise differential voltage measurement techniques, output ripple/noise pickup reduction, efficiency calculations, and dynamic response verification.

Lab Test Setup Ripple & Noise Efficiency Test Transient Response
Series Configuration

Series Operation Guidelines for Non-Standard Voltages

Wiring diagrams and circuit safety rules for connecting isolated DC-DC converters in series. Outlines reverse-voltage protection diode sizing, startup synchronization, and voltage stacking for specialized industrial and military loads.

Series Stacking Voltage Doubling Protection Diodes Isolation Barrier
Thermal & Mounting

Heatsink Attachment & Baseplate Assembly Procedures

Engineering recommendations for attaching external heatsinks and mounting SynQor quarter-brick, half-brick, and full-brick modules. Includes thermal interface material (TIM) selection, screw torque limits, and PCB strain relief.

TIM Selection Torque Specs Baseplate Mount Thermal Resistance
PCB Layout & Thermal

Thermal Relief Study for High-Current Via Arrays

Numerical thermal analysis examining temperature rise when driving currents exceeding 60A through thermally relieved plated through-hole (PTH) vias. Proves low thermal degradation and minimal PCB copper heating when optimized.

High Current (>60A) PTH Vias Copper Thickness PCB Thermal Analysis
Filter Stability

Input System Instability & Negative Resistance Damping

Analyzes systemic input filter instability caused by regulated DC-DC converters behaving as incremental negative resistance loads. Provides passive and active RC damping network design equations for guaranteed stability margins.

Negative Resistance Filter Damping Impedance Matching Bode Plot
Wiring Accessories

Interface Adaptor Board Mounting & Wiring Guide

Implementation guide for terminal block interface boards. Designed for applications requiring screw terminal or harness wire attachment to SynQor modules rather than direct PCB soldering, including component layouts and pinouts.

Chassis Mount Screw Terminals Wire Harness Adapter Boards
EMI Compliance

MIL-STD-461 Conducted EMI & Filter Selection Matrix

System-level EMI engineering guide matching SynQor isolated converters with half-brick and full-brick filter modules. Validates conducted emissions (CE102) and conducted susceptibility (CS101) compliance per military platform standards.

MIL-STD-461 CE102 / CS101 Filter Matching EMI Mitigation
Non-Isolated Buck-Boost

NiQor Series High-Voltage Non-Isolated Converters

Overview of features and topology advantages of NiQor buck-boost and step-down non-isolated converters. Includes buck vs. boost mode selection formulas, point-of-load efficiency optimizations, and wide input range application examples.

NiQor Family Non-Isolated Buck-Boost High Efficiency
Engineering Consultation

Frequently Asked Questions by Power Designers

SynQor application notes provide pre-characterized test setups, filter matching matrices, and board design practices tailored to complex defense, aerospace, rail, and industrial standards (such as MIL-STD-461, MIL-STD-704, RTCA DO-160, and EN 50155). Following these recommended topologies significantly reduces design risk and speeds up program sign-off.

All SynQor products are fully designed, qualified, and manufactured at our corporate headquarters facility in Salem, New Hampshire, USA. Operations maintain full AS9100 and ISO-9001 quality system certifications, providing complete lot traceability and long-term lifecycle control.

Yes. Our application engineering team offers direct engineering support, including 3D thermal simulation guidance, airflow vs. baseplate cooling analysis, input filter damping optimization, and worst-case component temperature derating evaluations.

Need Direct Application Support from Our Power Engineers?

Contact our technical support team in Salem, NH, USA for assistance with converter selection, thermal calculations, filter design, or custom qualification requirements.

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