SynQor power supply accessories and hardware manufacturing

Power Supply Accessories & Mounting Hardware

Precision-engineered thermal heatsinks, evaluation test boards, mounting baseplates, and hardware components designed for seamless integration with SynQor high-efficiency power converters.

Hardware Portfolio

Official Accessories Engineered for Extreme Reliability

Ensure maximum thermal efficiency, mechanical robustness, and rapid system prototyping across defense, aerospace, rail, and industrial platforms with verified factory-grade hardware accessories.

Thermal Management

Extruded Heatsink Kits

High-thermal-conductivity aluminum heatsinks engineered in longitudinal and transverse fin configurations to optimize conduction and forced-air cooling for brick converters.

  • Fin Styles: Longitudinal & Transverse
  • Form Factors: 1/16, 1/8, 1/4, 1/2, Full Brick
  • Thermal Resistance: Low Rth design
Prototyping & Bench Test

Evaluation Boards

Fully populated evaluation platforms equipped with input/output terminal blocks, control test points, and EMI filtering pads for rapid electrical verification.

  • Input Voltage: Wide range DC & AC compatibility
  • Connectors: High-current screw terminals
  • Signal Access: Enable, Trim, Sense points
Mechanical Hardware

Baseplate & Mounting Kits

Ruggedized mounting hardware, standoff pins, threaded inserts, and flange kits engineered to withstand severe MIL-STD-810G shock and vibration levels.

  • Material: Stainless steel & anodized aluminum
  • Vibration Rating: MIL-STD-810G compliant
  • Options: Flanged & non-flanged baseplates
Thermal Interface

Thermal Gap Pads & TIM

Pre-cut phase-change thermal interface pads and conductive greases engineered for low interfacial thermal impedance between converter baseplates and chassis walls.

  • Conductivity: Up to 5.0 W/m-K
  • Dielectric Rating: High breakdown voltage
  • Compatibility: Non-silicone & silicone options
Technical Specifications

Accessory Compatibility & Selection Matrix

Review standard physical packaging compatibility and thermal management specifications for OEM system integration.

Accessory Category Supported Module Size Key Engineering Material Environmental / Compliance Rating
Longitudinal Heatsinks Half-Brick / Full-Brick / MilQor® Black Anodized Aluminum (6063-T5) ROHS & REACH Compliant, ASTM B117 Salt Spray
Transverse Heatsinks Quarter-Brick / Half-Brick Clear / Black Anodized Aluminum MIL-STD-810G Shock & Vibration Qualified
Evaluation Test Boards All Standard DC-DC & AC-DC Modules FR-4 High-TG 4-Layer PCB, 3oz Copper UL94V-0 Flammability Rated
Baseplate Mounting Screws & Pins Full-Brick / Half-Brick / Quarter-Brick 303 Stainless Steel / Brass Solder Pins High Shock & Severe Thermal Cycle Certified
Thermal Interface Pads (TIM) 1/16, 1/8, 1/4, 1/2 & Full Brick Phase-Change Elastomer / Boron Nitride Wide Operating Range (-55°C to +125°C)
Engineering E-E-A-T Excellence

Why OEM Design Teams Specify Factory Accessories

Selecting authentic SynQor accessories ensures predictable thermal boundary conditions, verified mechanical tolerances, and uncompromised field MTBF.

01 — THERMAL PRECISION

Calibrated Thermal Boundary Modeling

Factory heatsinks and thermal interface pads are measured under exact thermal-vacuum and forced-convection wind tunnel environments. Derating curves accurately match real-world module behavior.

02 — MECHANICAL FIT

Zero Stress Baseplate Coupling

Precision-milled mounting hardware prevents baseplate warping and internal PCB mechanical stress during high torque tightening, extending long-term joint integrity.

03 — FULL TRACEABILITY

AS9100 / ISO-9001 Certified Quality

Every accessory item is manufactured, inspected, and documented under SynQor's Salem, New Hampshire facility standards, supporting total defense and aerospace program traceability.

Quality Assurance

Engineered for Ruggedized Field Operations

Built under rigid U.S. manufacturing controls to ensure full compatibility with mission-critical power systems operating in harsh airborne, shipboard, and industrial environments.

AS9100 & ISO-9001 Quality Certified

Strict process validation and raw material lot tracking across all heatsink extrusions and mounting hardware assemblies.

Made in the USA

Designed, qualified, and manufactured at SynQor's state-of-the-art facility in Salem, New Hampshire, USA.

Comprehensive Thermal & 3D CAD Support

Step models, thermal simulation files, and mounting mechanical drawings available for immediate CAD thermal integration.

Technical FAQ

Frequently Asked Questions by Design Engineers

Heatsink selection depends on airflow direction within your system enclosure. Longitudinal fin heatsinks are designed for airflow aligned parallel to the length of the module, while transverse fin heatsinks accommodate perpendicular airflow across the width of the module.

Yes. SynQor evaluation boards come pre-assembled with input and output screw terminals, test points, input filtering capacitors, and control signal headers, allowing design engineers to rapidly evaluate electrical performance, transient response, and efficiency on the test bench.

SynQor provides pre-cut phase-change material thermal pads and high-conductivity thermal grease compatible with standard quarter-brick, half-brick, and full-brick module form factors, ensuring minimal thermal impedance between the module baseplate and heatsink or chassis.

All official SynQor mounting kits, standoffs, baseplate fasteners, and socket hardware are engineered to satisfy rigid MIL-STD-810G shock, vibration, and thermal expansion specifications across harsh military and aerospace operational environments.

Request Product Datasheets & Mechanical Drawings

Download comprehensive datasheets, thermal derating guidelines, and CAD drawings for all official SynQor heatsinks, evaluation boards, and mounting accessories.

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